Manufacturing MES & Management Software Electronic Build Instructions & Quality Capture

Streamline production, eradicate paper & enhance quality for Low Volume / High Mix Manufacturers

Built for small and medium size shop floors in discrete, complex configure to order markets.

Manufacturing Operations Management Software
Production Time Analysis Planned Vs Actual

simplifying complex PRODUCTION process workflows for discrete manufacturers

Transform Your High-Mix, Low-Volume Production Operations with Manufacturing Execution System

Are you falling behind trying to keep up with ensuring production documentation, quality and data are in step with your companies manufacturing throughput?

The impacts of using paper & PDF’s for work instructions to productivity, quality and the bottom line are significant.

Complex configure to order manufacturers have additional requirements for the shop floor, due to the nature of the ever changing production processes where product variance is high and production volume is low. This is commonly known as a ‘Repeater’ manufacturing paradigm. If your company is in the ‘Runner’ or ‘Stranger’ categories we are not for you.

Our customers, all of whom are in complex configure to order markets have identified the following as critical requirements to manage their shop floor operations.

Streamline your complex, custom production with specialised Manufacturing MES and Manufacturing Management Software designed for high-mix, low-volume (HMLV) operations. 

Streamline Shop Floor Processes with Dynamic Variance Management
Production engineering teams needs tools that enable them to create, manage & update production process documentation quickly & easily where 100’s or 1000’s of potential variances may exist.

Enhance Compliance with a ‘Digital Thread of Quality’
Embedding & enforcing quality in the build process, capturing and managing issues & evidencing traceability for compliance are all basic needs for any modern manufacturing company.

Provide Critical Enterprise Information & Integration
Connecting shop floor data to existing systems such as MES significantly increases efficiency, provides valuable data insights through reporting enabling stakeholders to understand where problems lie & ask questions comparing planned vs actual for build times and cost amongst other critical insights.

What our customer say

Georg Fischer

“We have 800+ SKUs which are subject to frequent changes. As we have customers across all regions, we have to adhere to certain localised or legislative requirements. Yet, about 20 SKUs represent 80% of our revenue, but we also have a vast number of low volume products to produce. This adds complexity to our production lines.“Additionally, some products require complex production processes, so ProcessIQ is extremely helpful for the production cells. It provides a very specific method sheet and documentation to support the build,” explained Nick.“ProcessIQ eliminates wasted time. Anyone can use the tool, so we are not relying entirely on engineering to make updates. You simply revise, following a document control workflow and share directly.

Read the Georg Fischer Case study

Georg Fischer – https://www.georgfischer.com/en.html

Configured bundles to suit your organisations needs

Enhancing Quality & Operational Efficiency for complex configure to order manufacturers

ProcessIQ transforms manufacturing by replacing outdated paper-based workflows with intelligent, data-driven electronic work instructions. Our advanced software simplifies complex production processes, ensuring precision, consistency, and real-time quality control. With real-time data capture and seamless integration, manufacturers can optimise operations, improve product quality, and drive continuous improvement, empowering teams to achieve excellence in every build.

ProcessIQ in Photonics and Lasers

Enhanced quality with highly configurable paperless build & quality processes with digital traceability.

ProcessIQ in Energy Power Solutions

Operational efficiency supporting configure to order, high mix, low volume manufacturing

Why ProcessIQ

Discover why ProcessIQ is the preferred choice for you.

Flexible Configuration with a Modular Approach from which your organisation can grow

ProcessIQ enables manufacturers to start small adding advanced capability at your own pace.

Streamline Build & Quality Documentation & Processes Using Our Dynamic Configurator

Efficiently Manage 100's of product variations increasing efficiency & quality with software specifically designed for high mix low volume production operations,

Quick Start Implementation reducing risk and time to value

Make a difference fast with a high impact configurable approach

Digital Traceability, Data insights & Reporting

Capture and analyze critical quality & production data and eradicate paper sheets on the shop floor.

Solutions

Paperless Manufacturing with ProcessIQ

ProcessIQ transforms manufacturing by replacing outdated paper-based workflows with intelligent, data and variant driven electronic work instructions. Our advanced software simplifies complex production processes, ensuring precision, consistency, and real-time quality control. Designed for configure to order, high-mix, low-volume environments, ProcessIQ streamlines build and quality documentation management, reducing errors and enhancing efficiency on the shop floor.

Recent Projects

Explore successful customer projects to see how we help manufacturers.

Georg Fischer

Georg Fischer Signet eases their struggle to manage

ProPhotonix

ProPhotonix saves significant administrative time by implementing ProcessIQ

Stegia

Stegia introduces efficient scalable manufacturing with ProcessIQ. Faced

satisfied clients who trust us.

Hear from industry leaders who have transformed their manufacturing processes with ProcessIQ. Discover how our smart, data-driven solutions have improved efficiency, quality, and consistency on the shop floor.