MES for high-mix, low-volume discrete manufacturers
The factory you want is already inside the one you have.
ProcessIQ is the MES for high-mix discrete manufacturers. Robust digital work instructions put the right variant, on the right work instruction, in front of every operator, and every step feeds one live view of your business. So how much of your factory is still hidden?
Simplify production complexity
One master work instruction, configured for every variant, so operators build the right product, every time.
Traceability in every step
Serials, torque values and test results are captured as the work happens, giving you a complete as-built record.
Insight owners can act on
Planned versus actual, quality and performance across every plant, combined into one live view, so operational decisions are based on real data.
Plant 1
3 variants live
Plant 2
5 variants live
Plant 3
3 variants live
Plant 4
5 variants live
Proven on real shop floors
Customer results and our track record
800+
Frequently changing SKUs managed
Georg Fischer
20 min
Saved in admin every day
ProPhotonix
90%
Of 900+ legacy instructions migrated
Grass Valley
100%
Customer loyalty
0% churn over the last 12 months
ProcessIQ customers
Who we serve
Complex products. Many variants. Your sector.
ProcessIQ is built for discrete manufacturers in demanding, regulated and fast-changing sectors.
The problem we solve
Your shop floor isn’t sure which variant to build. Your boardroom can’t see what was built.
Every new variant adds confusion. Operators hunt through paper build packs for the right version. Quality managers can’t prove how each unit was built. Production managers lose tribal knowledge when people move on. And the boardroom can’t see where production is working or failing. That’s the hidden factory.
- Paper build packs and outdated revisions on the line Every operator on the right instruction, revision-controlled
- Every new variant means another document to write and maintain One master instruction, configured across every variant
- Quality issues discovered at final test, or by the customer Results captured at every stage, issues resolved at the station
- Plant data rekeyed into spreadsheets for the month-end report Operational and financial data, live, from every plant
- MES projects that stall on integration, training and cost Live in weeks, not months — ISA-95 aligned, using the instructions you already have
How we’re different
Most MES vendors treat these barriers as implementation problems. We built ProcessIQ to remove them.
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1
Bring what you have
AI-Ingestion converts your existing PDF work instructions into ProcessIQ work instructions. No starting from scratch.
-
2
Connect your systems
ISA-95 aligned integration with your ERP — one system or a mix across sites.
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3
Configure every variant
Build one master instruction and configure it for all variants.
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4
Go live, then grow
Live in weeks, not months. Add lines and plants as you go.
Built for the whole team
From the operator’s next step to the board’s next decision.
Keep every build on the right instruction.
- One master work instruction, configured across every variant
- Version control and full build history, kept automatically
- Every operator on the right instruction, every time
Build quality in at the point of work.
- Test results and production data captured at every stage
- Real-time alerts so issues are resolved at the station
- An auditable history from raw material to finished product
Know what’s happening on the floor, as it happens.
- Planned versus actual build time and performance
- Fast, low-risk go-live with ISA-95 aligned configuration
- Fewer surprises at month end
Connect operational data to financial performance.
- From a single plant to multi-site and mixed ERP
- Management insight without the reporting burden
- Deploy as SaaS, on-premises or air-gapped
“From a compliance perspective, the biggest benefit is control, control, control.”
“ProcessIQ eliminates wasted time. Anyone can use the tool.”
“It has been a relief to implement something that has not created issues.”
Editions and pricing
Clear pricing, upfront. No surprises.
Standard
Everything you need to start your MES journey — digital work instructions, version control, and traceability from day one.
Compare all features →Professional
For growing manufacturers ready to add automation, reporting and operational efficiency to their MES foundation.
Compare all features →Enterprise
Advanced MES capabilities for organisations and groups ready to unlock the full power of manufacturing intelligence.
Compare all features →A partner, not just a supplier
Ready to unlock your hidden factory?
Founded by engineers. Honest about fit, transparent on price, and accountable from go-live onwards.