ProcessIQ Overview
Highly Configurable Digital Shop Floor Transformation / Manufacturing Operations Management Software

High Level Solution Overview
Manufacturing Operations Management Software built for small and medium size shop floors in complex configure to order markets

ProcessIQ offers a suite of advanced integral modules designed to streamline production workflows, enhancing quality and improve efficiency. ProcessIQ’s unique dynamic build instruction and quality process builder helps you manage variance efficiently, capture quality data & time tracking including integration to ERP. We provide API’s to Microsoft PowerBI and other market leading reporting and analytics solutions with the advantages of a ‘Digital Process Twin’.

Requirements for complex configure to order for small and medium size shop floors have similar needs to larger enterprises.
ProcessIQ was initially created to help manufacturers author electronic quality processes and work instructions and remove the need to use paper or PDF’s as outputs from Word, Excel, Powerpoint and home grown software.
We have witnessed first hand the impacts of using paper or marginally better PDF’s to quality, operational efficiency, productivity and the bottom line. It made so much sense that by defining the build and quality processes in a structured fashion, numerous opportunities and benefits could be realised on the shop floor that would have far reaching positive impacts.
At ProcessIQ, we believe manufacturers with small and medium size shop floors in complex configure to order markets need a number of the same capabilities that larger manufacturers need to run their businesses successfully. The challenges of competing in global markets, ever increasing compliance and quality needs and skills shortages have only added to the pressures on manufacturers to digitise the shop floor and provide a ‘Digital thread of quality’
We focus on highly configurable solutions and being a slave to existing systems and processes that may already in place and when it makes sense and we always look to compliment existing investments such as enterprise resource planning systems.
Comprehensive Manufacturing Operations Management Software for small and medium size shop floors in complex configure to order markets.
Wind forward to today and ProcessIQ has numerous advanced features that support the types of workflows and data requirements for manufacturers who are operating in the high value complex configure to order markets where product variance is prevalent and the mix of product is high and the volume is low.
We continue to listen to our customers advancing key features & modules that align well in the processes of the shop floor and enhancing quality with integrated workflows in areas such as issue management, traceability, reporting and 2 way data integration to ERP for operational efficiency.
Data insights validate your assumptions and enable your organisation to understand and solve critical quality and production issues.
Eradicating paper provides a digital twin of your processes and procedures which in-turn enables your organisation to go electronic with your data and embed quality in your build processes. The quality and production data captures the entire history of what happened and what is happening. Planned Vs Actual, Traceability, First pass yield and production statusing are all available to make informed decisions.

Moving to a paperless shop floor.
We understand the transition to paperless manufacturing can be challenging however our approach is to use software configuration to enable a rapid set-up of the system to meet customer requirements.
We are of course ambitious, but we also appreciate digital transformations need to be implemented in a considered way, where targeting time to value is critical without turning the shop floor upside down. We work with you to understand your requirements and provide hands on proof of concepts that ensure our solution is right for your company. Our implementation team provide the necessary know how and experience and are an extension of your team to ensure successful outcomes.

Eradicate Paper

Highly Configurable Digital Production Processes

Improve quality
Scores & compliance

Digital Traceability Capture critical Quality & Production data digitally

Increase Operational Efficiency
Connect critical systems
What our customer say
Georg Fischer
“We have 800+ SKUs which are subject to frequent changes. As we have customers across all regions, we have to adhere to certain localised or legislative requirements. Yet, about 20 SKUs represent 80% of our revenue, but we also have a vast number of low volume products to produce. This adds complexity to our production lines.“Additionally, some products require complex production processes, so ProcessIQ is extremely helpful for the production cells. It provides a very specific method sheet and documentation to support the build,” explained Nick.“ProcessIQ eliminates wasted time. Anyone can use the tool, so we are not relying entirely on engineering to make updates. You simply revise, following a document control workflow and share directly.
Read the Georg Fischer Case study
Georg Fischer – https://www.georgfischer.com/en.html
Select the right ProcessIQ
ProcessIQ offers two powerful bundles —Professional & Premium. We also provide a Tailored confirguration—designed to fit your organisations requirements where capabilities need to be considered with existing investments in ERP or MES systems. Whether you need core electronic work instructions, advanced analytics, or a more configured solution, we have the right bundle for you. Not sure which one suits your operations best? Book a discovery call, see the solution and get your hands on for free for 60 days!
Experience firsthand how ProcessIQ enhances efficiency, improves quality, and simplifies your production workflows.
Try ProcessIQ
Fully Functional Trial -
All you need is a browser
- No infrastructure required
- Quick start on-boarding & support
- Author electronic work instructions
- Document lifecycle workflows
- Variance management
- Data capture
- On-screen standardized instructions
- Production management
- Quality & production reports
- Regular reviews with a subject matter expert
Pro Bundle
Quick start paperless shop floor
Indicative Pricing
Small - $3,000 - $5,000
Med - $5,000 - $12,000
Large - $12,000 - $20,000
- Author electronic work instructions
- Integrated image markup
- Health & safety - standard actions - tools -
- Bills of materials
- Document management
- Document lifecycle workflows
- Mass updates
- On-screen electronic work instructions
- Basic reporting
- Basic production management
- Routing control
- Access control management
Premium Bundle
Professional capabilities + advanced modules
Indicative Pricing
Small - $8,000 - $12,000
Med - $12,000 - $30,000
Large - $30,000 - $50,000
Small - $8,000 - $12,000
Med - $12,000 - $30,000 Large - $30,000 - $50,000
- Variance management
- Conditional rules
- Embedded quality data capture
- Issue Management
- Bulk production order import
- Build history reporting
- Serial traceability
- API for ERP (Example - Microsoft Business Central 365)
- API for external reporting (Example - Microsoft PowerBI)
Tailored Bundle
Configure the Solutions Capabilties your way
Indicative Pricing requires a Discovery Call to understand Requirements
- Flexible configuration of modules
- Complimentary to MES or ERP existing investments & functionality
Solutions
Paperless Manufacturing with ProcessIQ
ProcessIQ transforms manufacturing by replacing outdated paper-based workflows with intelligent, data and variant driven electronic work instructions. Our advanced software simplifies complex production processes, ensuring precision, consistency, and real-time quality control. Designed for configure to order, high-mix, low-volume environments, ProcessIQ streamlines build and quality documentation management, reducing errors and enhancing efficiency on the shop floor.
Why ProcessIQ
Discover why ProcessIQ is the preferred choice for you.

Flexible Configuration with a Modular Approach from which your organisation can grow
ProcessIQ enables manufacturers to start small adding advanced capability at your own pace.

Streamline Build & Quality Documentation & Processes Using Our Dynamic Configurator
Efficiently Manage 100's of product variations increasing efficiency & quality with software specifically designed for high mix low volume production operations,

Quick Start Implementation reducing risk and time to value
Make a difference fast with a high impact configurable approach

Digital Traceability, Data insights & Reporting
Capture and analyze critical quality & production data and eradicate paper sheets on the shop floor.