ProcessIQ Premium
ProcessIQ Premium: Unlock the Full Potential of Paperless Manufacturing
Overview & Features
ProcessIQ Premium: Paperless Manufacturing Control & Intelligence
ProcessIQ Premium builds on the core capabilities of ProcessIQ Pro, offering enhanced features that empower manufacturers to leverage data-driven decision-making, advanced automation, and real-time issue resolution. With Premium modules, you gain deeper insights into production performance, allowing you to identify inefficiencies, optimize processes, and proactively address challenges before they impact productivity.
👉 Advanced features for Configure to Order Variance Management: Harness the power of characteristics to support configure to order production build instructions significantly reducing administration for your engineers.
👉 Enhanced Quality Control & Compliance: Implement real-time data capture and quality validation , ensuring compliance with your specifications and industry standards, minimizing rework.
👉 In-line issue resolution and quality management:
Easily Identify and resolve production issues faster with automated alerts, quality checkpoints and disposition stating.
👉 Advanced Automation & Smart Workflows:
Streamline complex workflows with automated approvals, process escalations, and intelligent task assignments, reducing manual intervention and human error.
👉 Integrate the shop floor to existing investments in ERP: Connect ProcessIQ Premium with your ERP, MES, PLM, and tools, significantly improving real time visibility and increasing operational efficiency.
👉 Integrate Your Data to Comprehensive Reporting & Analytics: Unlock deep insights into quality, traceability, production efficiency, operator performance, and process deviations with detailed reports and dashboards using solutions such as Microsoft PowerBI or other market leading reporting tools.
Additional features added to the Pro Bundle +
Simplify Variance management for configure to order manufacturer's
Streamline Digital Data capture
Embedding quality data is easy with ProcessIQ. Support many input types from simple confirmations and option selection to cross checks and mandatory inputs.More advanced data entry types, such as upper and lower limits and machine test results, can be configured to enforce and ensure quality throughout the build process. In addition quality data is made available through a set of standard reports or available through API’s for reporting tools such as Microsoft PowerBI or connecting data to other systems such as ERP.
Embedding quality data is easy with ProcessIQ with support for many input types from simple confirmations and option selection to cross checks and mandatory inputs.
Efficient management of quality issues using an integrated approach
Managing quality in the build process in line at the bench ensures everything that happens beyond data capture is recorded. Issues can be raised manually by operators or line supervisors, or system driven when limits are breached or retry attempts reach their maximum.
Issues can be configured to suit your disposition workflows and follow-on activity logged at every step.
Increase operational efficiency with integrated production order Management
Importing production orders is easy. By creating a link between the build process and the order, traceability, line management, completion and confirmation data is captured and in addition data and bills of materials can automatically syncronise between ERP and the shop floor. We have specific experience with Microsoft NAV, MIcrosoft Business Central, Oracle ERP and SAP.
Outperform your competitors with advanced reporting
Quality and production data offers insights into quality, how well the shop floor is performing and helps understand where persistent issues may be arising. Data provides key information on timings to ascertain product profitability targets and ensures critical quality thresholds are being met and production efficiency is as expected. Quality, finance, operations, customers and management all benefit from quality and performance data enabling stakeholders to out perform equivalent paper based manufacturers. We have specific experience with Microsoft PowerBI reporting, however our data API can be used with many industry standard reporting tools.
Enhanced digital traceability, compliance & problem solving
Traceability provides a number of business benefits and ensures manufacturers can evidence what happened in the build process from start to end. Digital traceability also demonstrates that your business is adhering to standards for compliance, either broader standards such ISO 27001 or industry specific standards such as MIL-STD, ITAR, NADCAP and AS 9100.
When things go wrong you need to be able to analyse data easily to take a look at what happened and figure out where the issues lie. Additionally ProcessIQ provides features to help quality get ahead of the game when trying to put a watch on certain data inputs and ensure data relationships are maintained removing human error in the process using configurable tags and prefix & suffix data, making it really easy to hone in on the relevant data of interest without having to sift through mountains of data.
Streamline operations with data synchronisation between enterprise resource planning systems and the shop floor
Streamline operations with data synchronisation between enterprise resource planning systems and the shop floor.
ProecssIQ provides a configurable integration framework that enables the connection of critical processes and data between the shop floor and your ERP sytems and specific use cases include the following synchronisation :-
- Production orders from ERP
- Bills of materials synchronisation from ERP
- Operation confirmation to ERP
- Unit completion to ERP
- Order completion to ERP
- Scrap & re-work to ERP
Using configuration for integration reduces risk, accelerates time to value and ensures the cost benefits make sense.
What our customer say
Georg Fischer
“We have 800+ SKUs which are subject to frequent changes. As we have customers across all regions, we have to adhere to certain localised or legislative requirements. Yet, about 20 SKUs represent 80% of our revenue, but we also have a vast number of low volume products to produce. This adds complexity to our production lines.“Additionally, some products require complex production processes, so ProcessIQ is extremely helpful for the production cells. It provides a very specific method sheet and documentation to support the build,” explained Nick.“ProcessIQ eliminates wasted time. Anyone can use the tool, so we are not relying entirely on engineering to make updates. You simply revise, following a document control workflow and share directly.
Read the Georg Fischer Case study
Georg Fischer – https://www.georgfischer.com/en.html
Enhancing Quality & Operational Efficiency for complex configure to order manufacturers
ProcessIQ transforms manufacturing by replacing outdated paper-based workflows with intelligent, data-driven electronic work instructions. Our advanced software simplifies complex production processes, ensuring precision, consistency, and real-time quality control. With real-time data capture and seamless integration, manufacturers can optimise operations, improve product quality, and drive continuous improvement, empowering teams to achieve excellence in every build.
ProcessIQ in Photonics and Lasers
Enhanced quality with highly configurable paperless build & quality processes with digital traceability.
ProcessIQ in Energy Power Solutions
Operational efficiency supporting configure to order, high mix, low volume manufacturing
Recent Projects
Explore successful customer projects to see how we help manufacturers.
Georg Fischer
Georg Fischer Signet eases their struggle to manage
ProPhotonix
ProPhotonix saves significant administrative time by implementing ProcessIQ
Stegia
Stegia introduces efficient scalable manufacturing with ProcessIQ. Faced