ProcessIQ is purpose-built for HMLV operations
Paper build packs and generic systems don’t work in high-mix, configure-to-order manufacturing. They slow production, hide errors, and leave quality to chance.
ProcessIQ delivers dynamic, variant-specific digital work instructions that adapt in real time — reducing rework, improving consistency, and keeping production moving.
Quality shouldn’t be inspected in after the fact — it should be built in.
ProcessIQ embeds quality control directly into every step of the build.
Real-time data capture, enforced compliance, and full traceability ensure every configured product is built right — first time.
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Configured MES bundles Built for real shop floors
Digital Traceability: See ProcessIQ In Action
Move beyond Word & Excel or cluttered paper binders and confusing flat work instructions. These screenshots showcase the intuitive interface, integrated quality and electronic work instructions, data insights that empower your business, simplifying complex manufacturing management.
Digital Control for High-Mix Manufacturing
Dynamic Electronic Work Instructions & quality control
Replace paper and PDFs with smart, visual, and step-by-step digital instructions that adapt process & quality based on the variant product selected.
High-Mix Variance Management
Efficiently manage hundreds or thousands of product configurations and build and quality variances, ensuring operators always see the correct process and quality capture inputs.
Digital Traceability with In line Quality Control
Capture critical quality control points at every stage of production, embedding quality checks and thresholds, creating a 'Digital Thread' for robust compliance and audit readiness.
Production & Quality Data Insights
Gain rich visibility into your quality data and production performance. Capture critical to quality data and compare planned vs. actuals, interrogating quality issues and bottlenecks, driving continuous improvement.
Modular & Quick Start Implementation
Get up and running fast with a configurable, modular approach. Start small with paperless instructions and add advanced features like quality capture and reporting as your organization grows.
ProcessIQ is a Manufacturing Execution System (MES) and operations management software designed for configure-to-order manufacturers. It replaces outdated paper-based workflows with intelligent, data-driven electronic work instructions, streamlining production in high-mix, low-volume (HMLV) environments where product variations create complexity and inefficiency.
It’s ideal for small to medium-sized manufacturers in discrete industries like photonics, lasers, energy solutions, and custom repeater production. If your shop floor handles hundreds of product variants with low volumes (e.g., 20 SKUs making up 80% of revenue but adding process complexity), ProcessIQ helps enforce quality and reduce waste without overwhelming your team.
Through its dynamic variance management feature, ProcessIQ allows you to create, update, and manage documentation for thousands of potential variances quickly. The configurator tool efficiently handles hundreds of product variations, ensuring precise, tailored work instructions for each build without manual rework.
It embeds quality directly into the production process with a digital thread for traceability, real-time issue capture, and compliance enforcement. Features include digital traceability, automated reporting on planned vs. actual build times/costs, and seamless integration to analyze quality data across your operations.
ProcessIQ offers seamless integration with your current MES, ERP, or other enterprise systems. It captures real-time shop floor data and feeds it into broader analytics, allowing you to connect electronic work instructions to your workflow without disrupting operations.
Manufacturers see increased productivity by eliminating paper, reducing admin time, and ensuring consistent quality. It provides actionable insights into production efficiency (e.g., actual vs. planned metrics), supports continuous improvement, and delivers a quick ROI through scalable, modular implementation that starts small and grows with your needs.
With its configurable, modular approach, ProcessIQ enables a quick start—often reducing time to value and implementation risk. Many customers, like ProPhotonix, report going paperless and seeing efficiency gains in weeks, depending on your shop floor size and existing setup.
Yes, it creates a full digital thread of quality, capturing issues in real-time and providing end-to-end traceability for audits and regulations. This is especially valuable in industries with strict standards, helping teams like Georg Fischer manage localized requirements across 800+ SKUs.
ProcessIQ delivers real-time data insights, including comparisons of planned vs. actual production times and costs, plus customizable reports on quality metrics and variances. This helps identify bottlenecks and drive data-backed decisions to optimize your high-variance manufacturing processes.
Pricing for ProcessIQ is tailored to your organisation’s size and needs, with flexible modular plans to fit HMLV operations. For detailed quotes or to explore a 60 day demo/trial, contact their team directly, as they offer personalised consultations to match your setup.