ProcessIQ Professional

ProcessIQ Professional: Foundational Capabilities for a Paperless Shop Floor

Overview & Features

ProcessIQ Pro: Rapid deployment to a Paperless Shop Floor

ProcessIQ Pro is a comprehensive digital manufacturing solution designed to help you transition seamlessly from outdated paper-based workflows to a fully digitized, efficient, and connected production environment. By providing a powerful bundle of integrated modules, ProcessIQ Pro enables manufacturers to create, manage, and execute work instructions and associated workflow processes with ease, ensuring accuracy, consistency, and access to critical quality and production data.

👉 Effortless Work Instruction Authoring: Easily create and manage electronic work instructions (EWIs) with rich multimedia content, including images, videos, and annotations, ensuring standardisation and clarity for operators.

👉 Customisable Workflow Configuration: Define and configure step-by-step processes tailored to your unique production needs, reducing errors and ensuring compliance with industry standards.

👉 Seamless Operator Experience: Operators can access and follow digital build instructions directly from a touchscreen or workstation, eliminating the need for paper documents and improving efficiency on the shop floor.

👉 Robust Version Control: Ensure operators always work with the latest approved instructions with robust revision control where updates are managed effortlessly within the system.

👉 Faster Training & Onboarding: New employees and operators can quickly adapt to tasks using intuitive, structured digital guides, reducing training time and improving overall workforce competency.

👉 Align Production Controls: Import manufacturing orders to align your schedule and shop floor throughput, reducing defects and enhancing operational performance.

What our customer say

Georg Fischer

“We have 800+ SKUs which are subject to frequent changes. As we have customers across all regions, we have to adhere to certain localised or legislative requirements. Yet, about 20 SKUs represent 80% of our revenue, but we also have a vast number of low volume products to produce. This adds complexity to our production lines.“Additionally, some products require complex production processes, so ProcessIQ is extremely helpful for the production cells. It provides a very specific method sheet and documentation to support the build,” explained Nick.“ProcessIQ eliminates wasted time. Anyone can use the tool, so we are not relying entirely on engineering to make updates. You simply revise, following a document control workflow and share directly.

Read the Georg Fischer Case study

Georg Fischer – https://www.georgfischer.com/en.html

Easy to use Build & Quality Process Creator

Using ProcessIQ for the creation of process & build instructions is easy. From a standard configured layout and objects such as tools and health & safety to the use of annotated high-resolution images and video, eradicating all the headaches of using paper, Word, Excel and PowerPoint. Includes image markup to save time!

Easily create your electronic production quality & build processes
Ensure revisions of processes and work instructions efficiently controlled.

Robust workflow and revision management

ProcessIQ provides robust security and workflow ensuring all activities are auditable, tracking work instruction lifecycle changes and ensuring only the latest version of build instructions are in use on the shop floor.

Improve quality with Paperless consumption

Going paperless requires the controlled distributing of released electronic build processes to your operators via a screen or tablet. ProcessIQ enables operators to pull the next item from a KANBAN screen or directly from a part number.
Eradicate paper from your shop floor wtih electronic work instructions
Compare your ERP planned timings against your actual timings to ensure your products are profitable.

Easily analyse data for production timings and quality data

Using ProcessIQ standard reports manufacturers can see the data that has been generated through the build around timings and extract the information to Excel. Customers can add the advanced reporting API connecting industry tooling such as Microsoft PowerBI where charting, graphing, customer specific reports can be built.

Increase Efficiency of operations using Order Management

ProcessIQ provides order management where you can import orders en-mass, create orders & complete basic changes such as status, qty change or cancellation. Data for serial build, batch numbers are automatically linked to the latest published work instructions ensuring operators are always provided with the correct revision for the build.

Ensure operators can only select the latest version of build processes connected to your production orders

Improve quality ensuring the latest revision is available on the shop floor

Shop floor operators can only select released work instructions using a variety of methods from scanning a barcode, selecting a product using a part number or directly from the KANBAN.

Enhancing Quality & Operational Efficiency for complex configure to order manufacturers

ProcessIQ transforms manufacturing by replacing outdated paper-based workflows with intelligent, data-driven electronic work instructions. Our advanced software simplifies complex production processes, ensuring precision, consistency, and real-time quality control. With real-time data capture and seamless integration, manufacturers can optimise operations, improve product quality, and drive continuous improvement, empowering teams to achieve excellence in every build.

ProcessIQ in Photonics and Lasers

Enhanced quality with highly configurable paperless build & quality processes with digital traceability.

ProcessIQ in Energy Power Solutions

Operational efficiency supporting configure to order, high mix, low volume manufacturing

Recent Projects

Explore successful customer projects to see how we help manufacturers.

Georg Fischer

Georg Fischer Signet eases their struggle to manage

ProPhotonix

ProPhotonix saves significant administrative time by implementing ProcessIQ

Stegia

Stegia introduces efficient scalable manufacturing with ProcessIQ. Faced